Does umbrella insurance cover product liability claims?
Yes, umbrella insurance can extend your product liability coverage if your primary limit is exhausted. It’s a vital financial safeguard for Colorado and Utah businesses facing large claims.
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Complete Guide to Product Liability Coverage Under Commercial Umbrella Insurance
Why This Question Matters for Colorado and Utah Residents
For businesses manufacturing, distributing, or selling products in Colorado and Utah, product liability risk is real and rising. With average settlements exceeding $4.5 million locally, even businesses with robust product liability policies in place can be left exposed if claims surpass those underlying policy limits. Recent years have also seen more severe weather events (like catastrophic hailstorms in the Front Range) and complex litigation, further elevating the risks for local companies. Understanding whether umbrella coverage truly closes these gaps is essential for:
- Major Financial Protection: Average product liability settlements in this region often exceed standard policy limits, so umbrella coverage may mean the difference between recovery and business failure.
- Contractual Compliance: Many Colorado and Utah client contracts now demand higher liability limits, sometimes beyond what base product liability policies provide.
- Peace of Mind vs. Real-World Gaps: Only 38% of small businesses in Colorado carry umbrella policies—leaving many exposed without realizing their true level of risk.
What Most People Get Wrong
Many assume that umbrella insurance always covers any type of claim once the underlying product liability limit is exhausted. However, most commercial umbrella policies work only when there’s a primary policy in place and in force—if your underlying product liability excludes certain events, your umbrella often will, too. Additionally, some umbrella policies in Colorado and Utah have “drop-down” limitations—meaning they may not fill in gaps if a key exclusion exists in your base policy (for example, for product recall costs, cyber-related losses, or knowingly defective products).
Some business owners neglect to increase their umbrella limits as their operations grow or expand into new territories or markets, assuming their original coverage will adapt automatically. This misalignment can leave both business and personal assets at risk if a major claim arises.
The Complete Picture
If your business manufactures, sells, or distributes products, an umbrella insurance policy is designed to extend the coverage limits of your product liability insurance. For example, if a defective product led to injuries and your underlying policy had a $2M limit, but damages and defense costs totaled $4.5M (a common settlement amount in Colorado/Utah), the umbrella policy would respond to the portion above your primary policy (subject to policy terms and exclusions).
Be sure to review both your base product liability terms and the umbrella policy language. Complex claims—like those involving multiple parties, cross-jurisdictional lawsuits, or incidents involving products distributed across state lines—are increasingly common. It's also important to note that umbrella policies generally do not cover product recall costs or intentional violations, and can have gaps if underlying coverages are missing or not properly aligned. Work closely with a knowledgeable advisor to make sure your umbrella truly closes the coverage gap for your business, especially given current regional regulatory requirements and litigation trends.
Making the Right Decision for Colorado and Utah Residents
Question 1: Does my umbrella policy match my current business risk and size?
As your business grows or shifts, your underlying liability—and your coverage needs—can change significantly. Think through:
- Have your revenues, customer locations (CO, UT, multi-state), or product lines expanded in the last year?
- Does your current product liability and umbrella structure reflect your total exposure, or just your starting point?
Question 2: Have I reviewed my exclusions and drop-down coverage with an expert?
Not every umbrella fills every gap. Product recalls and certain technology-related claims (e.g., cyber liability, Internet of Things products) often require separate or endorsed coverage, especially in highly litigious counties like Denver, Larimer, or Salt Lake.
Question 3: Am I contractually obliged to carry higher limits?
Many contracts, leases, or partnerships in Colorado and Utah specify minimum umbrella or excess liability limits (often $2M–$5M+). Failure to comply can cost you business or make you ineligible to bid on larger jobs. Review all key agreements and get written confirmation of required coverages.
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Real World Examples
Fort Collins Manufacturer Faces Seven-Figure Product Liability Suit
Background: Kim owns a mid-sized electronics manufacturing business on North College Avenue in Fort Collins, CO.
Coverage: $2M primary product liability, $3M commercial umbrella
Monthly Premium: $410/month ($4,920/year for umbrella)
The Incident: A product component malfunctioned, causing injuries and a multi-state class action. The base policy paid $2M, but the lawsuit settled for $4.5M total.
Total Claim Cost: $4,500,000 (legal costs, medical payments, damages across three lawsuits)
Kim's Cost: $0 additional after primary deductible—umbrella policy covered the excess $2.5M.
"I never thought we'd face a claim that big. The umbrella policy made all the difference and saved our business."
Denver Food Producer Discovers Umbrella Coverage Gap
Background: Marcus runs a specialty food company in Denver, CO, shipping artisan products statewide.
Coverage: $1M product liability, $2M umbrella
Monthly Premium: $320/month ($3,840/year for umbrella)
The Incident: A batch of products was inadvertently contaminated, causing illness and triggering a recall and lawsuits. While the umbrella extended over the $1M liability, it excluded product recall costs—leaving Marcus responsible for $700,000 in recall expenses.
Total Claim Cost: $2,200,000 ($1.5M liability claims + $700K recall costs)
Marcus's Cost: $700,000 out of pocket for uncovered recall costs.
"The liability portion was handled, but I wish I’d reviewed the exclusions. That recall almost shut us down."
Salt Lake City Distributor Meets Contractual Limit with Umbrella Policy
Background: Lisa manages a regional distribution business near West Temple in Salt Lake City, UT.
Coverage: $2M product liability, $5M umbrella (per client contract)
Monthly Premium: $650/month ($7,800/year for umbrella)
The Incident: A packaging fault led to a severe injury at a client’s location. The client’s contract required $5M in product liability protection—the primary coverage was exhausted, and the umbrella satisfied the contract’s requirements and paid $3.2M beyond the base policy.
Total Claim Cost: $5,200,000 (settlement, legal defense, medical)
Lisa's Cost: Only her base deductible; the umbrella paid the $3.2M excess and secured future business eligibility.
"If we hadn’t had the right umbrella limit in place, we’d have lost both the contract and our financial stability."
Avoid These Common Mistakes
Mistake #1: Assuming Umbrella Coverage Is Automatic for All Product Claims
What People Do: Businesses believe that buying an umbrella policy automatically covers every possible product-related claim, regardless of the underlying policy specifics.
Why It Seems Logical: It's easy to think of umbrella as a universal backup for any big claim.
The Real Cost: Gaps arise if the underlying product liability policy does not cover a specific event (like a recall or intentional negligence). In Colorado/Utah, this can mean paying $500,000–$1M+ out of pocket for certain types of claims.
Smart Alternative: Review both your base and umbrella policy wordings with a FoCoIns expert to ensure seamless protection and avoid hidden gaps.
Mistake #2: Not Increasing Umbrella Limits As The Business Grows
What People Do: Business owners keep the same umbrella limits year after year even as revenues and exposure grow.
Why It Seems Logical: Many feel their original coverage will scale with their success.
The Real Cost: Larger settlements (average $4.5M in CO and UT for major product claims) can lead to underinsurance, resulting in uncovered loss and potential bankruptcy for growing businesses.
Smart Alternative: Schedule an annual umbrella coverage review with FoCoIns, especially after expanding operations, to make sure your policy matches your new risk profile.
Mistake #3: Forgetting About Exclusions and Drop-Down Coverage Limits
What People Do: Overlook the fine print on exclusions—such as product recall, cyber loss, or internationally sold products—assuming the umbrella “drops down” to fill any gap.
Why It Seems Logical: Drop-down coverage can sound like a cure-all, so business owners might not dig deeper.
The Real Cost: When a lawsuit or event isn’t covered by the underlying policy, the umbrella usually does NOT step in, potentially costing $250,000–$1M+ in unexpected costs, especially with complex litigation now common in Denver, Boulder, and Salt Lake City.
Smart Alternative: Ask FoCoIns for a policy review focused on exclusions and drop-down language to ensure there are no blind spots in your protection.
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